Quality Assurance Roll to Roll for Labels/Booklets
An optical, automatic quality assurance solution offers numerous advantages. The high-precision technology ensures reliable inspection and documentation of product and process quality in real time. Labels are often pre-printed and then applied to the products manually or using a labelling system. The labels identify and describe the products (content information, track and trace, UDI…). Typically, the relevant data is available as a code combined with plain text. In certain industries legibility of plain text must be guaranteed. Poor printing can lead to misinterpretation of the imprint. To avoid follow-up costs and reduce the consumer risk, a 100% check is essential. Bad labels must be marked or removed.
The QR-Label Inspector combines the highest standards with the smallest footprint!
System Description
Labels are unrolled, printed and inspected by a high-resolution camera. The camera checks the printed image with decimal point accuracy, reads codes and text and can recognize defects. If an error is detected, the label is automatically retracted, marked/overprinted and documented. A bad label can be removed manually in the standard version and the printing process restarted by acknowledging the action. The printed labels are either wound onto a roll or stacked. The QualiVision printing and inspection system is based on the successful QualiReader PI software, which allows printing process control, printing and inspection.
Benefits for your company
Fully Customizable
- Printer technology and model depending on your needs
- Mechanics modular (with or without rewinder,…)
- Software easily customizable to support your processes and fit into your ecosystem
Efficiency
- Minimal set-up time thanks to digital reference (teach-in of camera without golden image)
- High productivity thanks to fast job changeover
- One user interface for printer and camera (less training required)
Safe and reliable
- Based on the proven and thousandfold sold Qualireader PI software
- 100% full surface inspection also of symbols, special characters, foreign languages (Japanese, Arabic,…)
- Serialisation, balancing/reporting, data logging.
Flexibility
- Modular system for small and medium order volumes
- Connection to LMS, MES, ERP
- Integrated order and article management
- Integrated layouting tool
For more information or a demonstration of how our QualiReader PI system can help your business, please contact us. We look forward to working with you to make your printing and inspection process safer and more efficient.
